| Item |
Measurement |
Qualification |
Standard or New |
Service Limit |
| Mainshaft |
Diameter of needle bearing contact area |
at stator shaft |
22.980-22.993 mm (0.9047-0.9052 in.) |
When worn or damaged |
| at 2nd gear |
35.975-35.991 mm (1.4163-1.4169 in.) |
When worn or damaged |
| at 4th gear collar |
31.975-31.991 mm (1.2589-1.2595 in.) |
When worn or damaged |
| at 1st gear collar |
30.975-30.991 mm (1.2195-1.2201 in.) |
When worn or damaged |
| I.D. of gears |
1st gear |
35.000-35.016 mm (1.3780-1.3786 in.) |
When worn or damaged |
| 2nd gear |
41.000-41.016 mm (1.6142-1.6148 in.) |
When worn or damaged |
| 4th gear |
38.000-38.016 mm (1.4961-1.4967 in.) |
When worn or damaged |
| End play of gears |
1st gear |
0.08-0.19 mm (0.003-0.007 in.) |
- |
| 2nd gear |
0.05-0.13 mm (0.002-0.005 in.) |
- |
| 4th gear |
0.075-0.185 mm (0.003-0.007 in.) |
- |
| 4th gear collar length |
|
49.50-49.55 mm (1.9488-1.9508 in.) |
- |
| 4th gear collar flange thickness |
|
4.435-4.525 mm (0.1746-0.1781 in.) |
- |
| 1st gear collar length |
|
27.00-27.05 mm (1.063-1.065 in.) |
- |
| 36.5 x 55 mm thrust washer thickness |
No. 1 |
4.00 mm (0.157 in.) |
When worn or damaged |
| No. 2 |
4.05 mm (0.159 in.) |
When worn or damaged |
| No. 3 |
4.10 mm (0.161 in.) |
When worn or damaged |
| No. 4 |
4.15 mm (0.163 in.) |
When worn or damaged |
| No. 5 |
4.20 mm (0.165 in.) |
When worn or damaged |
| No. 6 |
4.25 mm (0.167 in.) |
When worn or damaged |
| No. 7 |
4.30 mm (0.169 in.) |
When worn or damaged |
| No. 8 |
4.35 mm (0.171 in.) |
When worn or damaged |
| No. 9 |
4.40 mm (0.173 in.) |
When worn or damaged |
| No. 10 |
4.45 mm (0.175 in.) |
When worn or damaged |
| Thrust washer thickness |
26 x 45 x 3 mm |
2.95-3.05 mm (0.116-0.120 in.) |
When worn or damaged |
| 1st gear, 26 mm |
2.43-2.50 mm (0.096-0.098 in.) |
When worn or damaged |
| Clutch feed pipe O.D. |
1st clutch feed pipe at 15 mm (0.6 in.) from end |
8.97-8.98 mm (0.535-0.354 in.) |
8.95 mm (0.352 in.) |
| 4th clutch feed pipe at 30 mm (1.2 in.) from end |
5.97-5.98 mm (0.2350-0.2354 in.) |
5.95 mm (0.234 in.) |
| Sealing ring thickness |
35 mm sealing ring |
1.87-1.97 mm (0.074-0.078 in.) |
1.8 mm (0.071 in.) |
| 29 mm sealing ring |
1.87-1.97 mm (0.074-0.078 in.) |
1.8 mm (0.071 in.) |
| Clutch feed pipe bushing I.D. |
1st clutch |
9.000-9.015 mm (0.3543-0.3549 in.) |
9.03 mm (0.356 in.) |
| 4th clutch |
6.018-6.030 mm (0.2369-0.2374 in.) |
6.045 mm (0.2380 in.) |
| Width of sealing ring groove |
|
2.025-2.075 mm (0.0797-0.0811 in.) |
2.095 mm (0.082 in.) |
