Standards and Service Limits
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2-11 | ||||||
| Item | Measurement | Qualification | Standard or New | Service Limit | ||
| Clutch | Clutch end plate-to-top disc clearance | 1st and 2nd | 0.65-0.85 mm
(0.026-0.033 in.) |
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| 3rd and 4th | 0.4-0.6 mm
(0.016-0.024 in.) |
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| 1st-hold | 0.5-0.8 mm
(0.020-0.031 in.) |
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| Clutch return spring free length | 1st, 2nd, 3rd and 4th | 30.5 mm (1.20 in.) | 28.5 mm (1.12 in.) | |||
| 1st-hold | 34.6 mm (1.36 in.) | 32.6 mm (1.28 in.) | ||||
| Clutch disc thickness | 1.94 mm (0.076 in.) | - | ||||
| Clutch plate thickness | 1st, 1st-hold | 1.6 mm (0.06 in.) | When discoloured | |||
| 2nd, 3rd and 4th | 2.0 mm (0.079 in.) | When discoloured | ||||
| 1st, 2nd, 3rd and 4th clutches end plate thickness | Mark 1 | 2.1 mm (0.083 in.) | When discoloured | |||
| Mark 2 | 2.2 mm (0.087 in.) | When discoloured | ||||
| Mark 3 | 2.3 mm (0.091 in.) | When discoloured | ||||
| Mark 4 | 2.4 mm (0.094 in.) | When discoloured | ||||
| Mark 5 | 2.5 mm (0.098 in.) | When discoloured | ||||
| Mark 6 | 2.6 mm (0.102 in.) | When discoloured | ||||
| Mark 7 | 2.7 mm (0.106 in.) | When discoloured | ||||
| Mark 8 | 2.8 mm (0.110 in.) | When discoloured | ||||
| Mark 9 | 2.9 mm (0.114 in.) | When discoloured | ||||
| 1st-hold clutch end plate thickness | Mark 1 | 2.1 mm (0.083 in.) | When discoloured | |||
| Mark 2 | 2.2 mm (0.087 in.) | When discoloured | ||||
| Mark 3 | 2.3 mm (0.091 in.) | When discoloured | ||||
| Mark 4 | 2.4 mm (0.094 in.) | When discoloured | ||||
| No Mark | 2.5 mm (0.098 in.) | When discoloured | ||||
| Mark 6 | 2.6 mm (0.102 in.) | When discoloured | ||||
| Mark 7 | 2.7 mm (0.106 in.) | When discoloured | ||||