Charging System

Alternator Overhaul (cont'd)

4-33  

Special Tools Required

  • Handle driver, 07749-0010000
  • Driver attachment, 52 x 55 mm, 07746-0010400

NOTE: Refer to the Exploded View as needed during this procedure.

  1. Test the alternator and regulator before you remove them (see page 4-28).
  2. Remove the alternator (see page 4-31).
  3. Remove the four through bolts.

  1. Heat the rear bearing seat with a 1,000 W hair drier for about 5 minutes (50 - 60oC, 129 - 140oF).

  1. Separate the rear housing from the drive-end housing by inserting a flat tip screwdriver into the openings and prying them apart.

NOTE: Be careful not to damage the stator with the tip of the screwdriver.

  1. Separate the rear housing (A) and drive-end housing (B) with the stator (C) attached to the rear housing.