| Item |
Measurement |
Qualification |
Standard or New |
Service Limit |
| Transmission fluid |
Capacity |
|
For fluid change: 1.5 l (1.6 US qt, 1.3 lmp qt) |
|
| For overhaul: 1.7 l (1.8 US qt, 1.5 lmp qt) |
|
| Mainshaft |
End play |
|
0.11-0.17 mm (0.004-0.007 in.) |
Adjust |
| Diameter of bushing surface |
|
20.80-20.85 mm (0.819-0.821 in.) |
20.75 mm (0.817 in.) |
| Diameter of distance collar |
|
31.984-32.000 mm (1.2594-1.2598 in.) |
31.93 mm (1.257 in.) |
| Diameter of ball bearing contact area (clutch housing side) |
|
27.977-27.990 mm (1.1015-1.1020 in.) |
27.92 mm (1.099 in.) |
| Diameter of needle bearing contact area |
|
38.984-39.000 mm (1.5348-1.5354 in.) |
38.93 mm (1.533 in.) |
| Diameter of ball bearing contact area (transmission housing side) |
|
27.987-28.000 mm (1.1019-1.1024 in.) |
27.93 mm (1.100 in.) |
| Runout |
|
0.02 mm (0.001 in.) max. |
0.05 mm (0.002 in.) |
| Mainshaft 3rd, 4th and 5th gears |
I.D. |
|
44.009-44.025 mm (1.7326-1.7333 in.) |
44.08 mm (1.735 in.) |
| End play |
|
0.06-0.16 mm (0.002-0.006 in.) |
0.25 mm (0.010 in.) |
| Thickness |
|
23.92-23.97 mm (0.981-0.944 in.) |
23.80 mm (0.937 in.) |
| Mainshaft 6th gear |
I.D. |
|
40.009-40.025 mm (1.5752-1.5758 in.) |
40.08 mm (1.578 in.) |
| End play |
|
0.06-0.16 mm (0.002-0.006 in.) |
0.25 mm (0.010 in.) |
| Thickness |
|
23.92-23.97 mm (0.981-0.944 in.) |
23.80 mm (0.937 in.) |
| Countershaft |
Diameter of needle bearing contact area (clutch housing side) |
|
40.000-40.015 mm (1.5748-1.5754 in.) |
39.95 mm (1.573 in.) |
| Diameter of distance collar contact area |
|
39.937-39.950 mm (1.5723-1.5728 in.) |
39.883 mm (1.5702 in.) |
| Diameter of ball bearing contact area (transmission housing side) |
|
30.020-30.033 mm (1.1819-1.1824 in.) |
29.97 mm (1.180 in.) |
| Run out |
|
0.02 mm (0.001 in.) max. |
0.05 mm (0.002 in.) |
| 35 mm shim-to-bearing inner race clearance |
|
0.04-0.10 mm (0.0016-0.0039 in.) |
Adjust |
| Countershaft 1st gear |
I.D. |
|
52.010-52.029 mm (2.0476-2.0484 in.) |
52.08 mm (2.050 in.) |
| End play |
|
0.06-0.16 mm (0.002-0.006 in.) |
0.25 mm (0.010 in.) |
| Thickness |
|
22.92-22.97 mm (0.902-0.904 in.) |
22.87 mm (0.900 in.) |
| Countershaft 2nd gear |
I.D. |
|
52.010-52.029 mm (2.0476-2.0484 in.) |
52.08 mm (2.050 in.) |
| End play |
|
0.06-0.16 mm (0.002-0.006 in.) |
0.25 mm (0.010 in.) |
| Thickness |
|
27.92-27.97 mm (1.099-1.101 in.) |
27.87 mm (1.097 in.) |
| Countershaft 1st gear distance collar |
I.D. |
|
39.95-39.96 mm (1.5728-1.5732 in.) |
39.97 mm (1.574 in.) |
| O.D. |
|
46.989-47.000 mm (1.8499-1.8504 in.) |
46.94 mm (1.848 in.) |
| Length |
|
23.03-23.08 mm (0.907-0.909 in.) |
- |
| Countershaft 2nd gear distance collar |
I.D. |
|
39.95-39.96 mm (1.5728-1.5732 in.) |
39.97 mm (1.574 in.) |
| O.D. |
|
46.989-47.000 mm (1.8499-1.8504 in.) |
46.94 mm (1.848 in.) |
| Length |
|
28.03-28.08 mm (1.104-1.106 in.) |
- |