| Item |
Measurement |
Qualification |
Standard or New |
Service Limit |
| Mainshaft 4th and 5th gears spacer collar |
I.D. |
|
29.002-29.012 mm
(1.1418-1.1422 in.)
|
29.060 mm
(1.1441 in.)
|
| O.D. |
|
34.989-35.000 mm
(1.3775-1.3780 in.)
|
34.930 mm
(1.3752 in.)
|
Length
 |
A |
51.97-52.03 mm
(2.046-2.048 in.)
|
- |
| B |
24.03-24.06 mm
(0.946-0.947 in.)
|
- |
| Reverse idler gear |
I.D. |
|
15.016-15.043 mm
(0.5912-0.5922 in.)
|
15.080 mm
(0.5937 in.)
|
| Gear-to-reverse gear shaft clearance |
|
0.032-0.077 mm
(0.0012-0.0030 in.)
|
0.140 mm
(0.0055 in.)
|
| Synchro ring |
Ring-to-gear clearance |
Ring pushed against gear |
0.85-1.10 mm
(0.033-0.043 in.)
|
0.4 mm
(0.016 in.)
|
| Dual cone synchro |
Outer synchro ring-to-synchro cone clearance |
Ring pushed against gear |
0.5-1.0 mm
(0.02-0.04 in.)
|
0.3 mm
(0.01 in.)
|
| Synchro cone-to-gear clearance |
Ring pushed against gear |
0.5-1.0 mm
(0.02-0.04 in.)
|
0.3 mm
(0.01 in.)
|
| Outer synchro ring-to-gear cone clearance |
Ring pushed against gear |
0.95-1.68 mm
(0.037-0.066 in.)
|
0.6 mm
(0.02 in.)
|
| Shift fork |
Finger thickness |
1st-2nd and 3rd-4th forks |
7.4-7.6 mm
(0.29-0.30 in.)
|
- |
| 5th fork |
6.7-6.9 mm
(0.26-0.27 in.)
|
- |
| Fork-to-synchro sleeve clearance |
|
0.35-0.65 mm
(0.014-0.026 in.)
|
1.00 mm
(0.039 in.)
|
| Reverse shift fork |
Pawl groove width |
|
13.8-14.1 mm
(0.543-0.555 in.)
|
15.5 mm
(0.610 in.)
|
| Fork-to-reverse idler gear clearance |
|
1.6-2.2 mm
(0.06-0.09 in.)
|
2.8 mm
(0.11 in.)
|
| Shift arm |
I.D. |
|
13.973-14.000 mm (0.5501-0.5512 in.) |
- |
| Shift fork diameter at contact area |
|
12.9-13.0 mm (0.508-0.512 in.) |
- |
| Shift arm-to-shift lever clearance |
|
0.2-0.5 mm
(0.008-0.020 in.)
|
0.62 mm
(0.024 in.)
|
| Select lever |
Finger width |
|
14.75-14.95 mm (0.581-0.589 in.) |
- |
| Shift lever |
Shaft-to-select lever clearance |
|
0.05-0.40 mm
(0.002-0.016 in.)
|
0.6 mm
(0.024 in.)
|
| Groove (to select lever) |
|
15.00-15.15 mm
(0.591-0.596 in.)
|
- |
| Shaft-to-shift arm clearance |
|
0.013-0.07 mm
(0.0005-0.003 in.)
|
0.1 mm
(0.004 in.)
|
| M/T differential carrier |
Pinion shaft contact area I.D. |
|
18.010-18.028 mm
(0.7091-0.7098 in.)
|
- |
| Carrier-to-pinion shaft clearance |
|
0.027-0.057 mm
(0.0011-0.0022 in.)
|
0.100 mm
(0.0039 in.)
|
| Driveshaft contact area I.D. |
|
26.025-26.045 mm
(1.0246-1.0254 in.)
|
- |
| M/T differential pinion gear |
Backlash |
|
0.05-0.15 mm
(0.002-0.006 in.)
|
- |
| I.D. |
|
18.042-18.066 mm
(0.7103-0.7113 in.)
|
- |
| Pinion gear-to-pinion shaft clearance |
|
0.059-0.095 mm
(0.0023-0.0037 in.)
|
0.150 mm
(0.0059 in.)
|
