Standards and Service Limits
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2-2 |
Item | Measurement | Qualification | Standard or New | Service Limit | ||
Ignition coil | Rated voltage | 12 V | ||||
Firing order | 1 - 3 - 4 - 2 | |||||
Spark plug | Type | D14Z6, D16V1 engines | NGK: ZFR5J-11, ZFR6J-11 DENSO: KJ16CR-L11, KJ20CR-L11 |
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D16V3 engine | NGK: BKR5E-N-11, BKR6E- N-11 DENSO: K16PR-U11, K20PR-U11 |
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Gap | 1.0-1.1 mm (0.039-0.043 in.) | - | ||||
Ignition timing | At idle (check the red mark) | M/T (in neutral): 8+2° BTDC at 700+50 rpm (min-1) | ||||
A/T (in or ): 8+2° BTDC at 700+50 rpm (min-1) | ||||||
Alternator belt
NOTE: Adjust a new belt to the new belt spec., run the engine for 5 minutes, then readjust it to the used belt spec. |
Deflection with 98 N (10 kgf, 22 lbs) applied midway between pulleys | Without A/C (with A/C, see "Compressor belt" in the A/C table) | Used belt: 8.5-11.0 mm (0.33-0.43 in.) | |||
New belt: 6.5-8.5 mm (0.26-0.33 in.) | ||||||
Tension (measured with belt tension gauge) | Without A/C (with A/C, see "Compressor belt" in the A/C table) | Used belt: 340-490 N (35-55 kgf, 77-110 lbs) | ||||
New belt: 540-740 N (55-75 kgf, 120-170 lbs) | ||||||
Alternator | Output | At 13.5 V and normal engine temperature | 70 A | |||
Coil (rotor) resistance | at 68°F (20°C) | 1.84-2.10 ohms | ||||
Slip ring O.D. | 22.7 mm (0.89 in.) | 21.7 mm (0.85 in.) | ||||
Brush length | 19.0 mm (0.75 in.) | 5 mm (0.20 in.) | ||||
Brush spring tension | 3.3-4.1 N (1.6-1.8 kgf, 3.5-4.0 lbs) | |||||
Starter for D14Z6, D16V1 (KE model), D16V3 engines (DENSO) | Output | 0.8 kW | ||||
Commutator mica depth | 0.50-0.75 mm (0.020-0.030 in.) | 0.2 mm (0.008 in) | ||||
Commutator runout | 0.05 mm (0.002 in.) max. | 0.04 mm (0.002 in) | ||||
Commutator O.D. | 27.9-28.0 mm (1.098-1.102 in.) | 27.0 mm (1.063 in.) | ||||
Brush length | 9.7-10.3 mm (0.38-0.41 in.) | 6.0 mm (0.24 in) | ||||
Starter for D16V1 (KG, KR, KS models) engine with A/T (DENSO) | Output | 1.0 kW | ||||
Commutator mica depth | 0.50-0.75 MM (0.020-0.030 IN.) | 0.2 MM (0.008 in.) | ||||
Commutator runout | 0.02 mm (0.001 in.) max. | 0.05 mm (0.002 in.) | ||||
Commutator O.D. | 27.9-28.0 mm (1.098-1.102 in.) | 27.0 mm (1.063 in.) | ||||
Brush length | 14.0-14.5 mm (0.55-0.57 in.) | 9.0 mm (0.35 in.) | ||||
Brush spring tension | 13.7-17.7 N (1.40-1.80 kgf, 3.09-3.97 lbf) |