Conventional Brake Components

Front Brake Calliper Overhaul

19-16  

CAUTION

Frequent inhalation of brake pad dust, regardless of material composition, could be hazardous to your health.

  • Avoid breathing dust particles.
  • Never use an air hose or brush to clean brake assemblies. Use an appropriate vacuum cleaner.

Remove, disassemble, inspect, reassemble and install the calliper and note these items:

Except KX Model

: Rubber grease

: Silicone grease

  1. CALLIPER PIN
  2. PIN BOOT

    Replace.

  3. CALLIPER BRACKET
  4. BRAKE HOSE
  5. CALLIPER BOLTS

    22 Nm (2.2 kgf/m, 16 lbf/ft)

  6. BLEED SCREW

    9 Nm (0.9 kgf/m, 7 lbf/ft)

  7. CALLIPER BODY
  8. PISTON BOOT

    Replace.

  9. PISTON
  10. PISTON SEAL

    Replace.

  11. BRAKE PADS
  12. SEALING WASHERS

    Replace.

  13. BANJO BOLT

    34 Nm (3.5 kgf/m, 25 lbf/ft)

  14. OUTER PAD SHIM
  15. WEAR INDICATOR

    Install inner pad with its wear indicator downward

  16. INNER PAD SHIM B
  17. INNER PAD SHIM A
  18. PAD RETAINERS
  19. CALLIPER BRACKET
  20. PIN BOOTS

    Replace.

  21. CALLIPER PIN