Clutch

Clutch Replacement

12-11  

Special Tools Required

  • Clutch alignment tool set 07PAF-0020000
  • Ring gear holder 07LAB-PV00100 or 07924-PD20003
  • Driver 07749-0010000
  • Attachment, 37 x 40 mm 07746-0010200

Pressure Plate and Clutch Disc Removal

  1. Check the diaphragm spring fingers for height using the dial indicator (A). If the height is more than the service limit, replace the pressure plate.

    D16W7, D16W8 Engine:

    Standard (New): 0.6 mm (0.024 in.) max.
    Service Limit: 0.8 mm (0.03 in.)

    Except D16W7, D16W8 Engine:

    Standard (New): 0.6 mm (0.024 in.) max.
    Service Limit: 1.0 mm (0.04 in.)

  1. Install the special tools.

  1. To prevent warping, unscrew the pressure plate mounting bolts (A) in a criss-cross pattern in several steps, then remove the pressure plate (B).
  1. Inspect the pressure plate (A) surface for wear, cracks and burning.

  1. Inspect the fingers of the diaphragm spring (B) for wear at the release bearing contact area.