Manual Transmission

Mainshaft Thrust Clearance Adjustment (cont'd)

13-47  

  1. Measure distance (2) between the end of the clutch housing (A) and bearing inner race (B) with a straight edge and depth gauge. Measure at three locations and average the readings.

Shim Selection Formula:

  1. Select the proper 72 mm shim from the chart. Follow the example below, and use the measurements you made in steps 4 and 5:
  • Add distance (2) (step 5) to distance (1) (step 4).
  • From this number, subtract 0.95 (which is the midpoint of the flex range of the clutch housing bearing spring washer).
  • Take this number and compare it to the available shim sizes in the chart.
  • Try the 1.68 mm (0.0661 in.) shim.

(For example)

   (1): 2.41                       2.63

+ (2): 0.22                      - 0.95

----------------                 --------------

=      2.63                     = 1.68

72 mm Shim

  Part Number Thickness
A 23931-P21-000 0.60 mm (0.0236 in.)
B 23932-P21-000 0.63 mm (0.0248 in.)
C 23933-P21-000 0.66 mm (0.0260 in.)
D 23934-P21-000 0.69 mm (0.0271 in.)
E 23935-P21-000 0.72 mm (0.0283 in.)
F 23936-P21-000 0.75 mm (0.0295 in.)
G 23937-P21-000 0.78 mm (0.0307 in.)
H 23938-P21-000 0.81 mm (0.0319 in.)
I 23939-P21-000 0.84 mm (0.0331 in.)
J 23940-P21-000 0.87 mm (0.0343 in.)
K 23941-P21-000 0.90 mm (0.0354 in.)
L 23942-P21-000 0.93 mm (0.0366 in.)
M 23943-P21-000 0.96 mm (0.0378 in.)
N 23944-P21-000 0.99 mm (0.0390 in.)
O 23945-P21-000 1.02 mm (0.0402 in.)
P 23946-P21-000 1.05 mm (0.0413 in.)
Q 23947-P21-000 1.08 mm (0.0425 in.)
R 23948-P21-000 1.11 mm (0.0437 in.)
S 23949-P21-000 1.14 mm (0.0449 in.)
T 23950-P21-000 1.17 mm (0.0461 in.)
U 23951-P21-000 1.20 mm (0.0472 in.)
V 23952-P21-000 1.23 mm (0.0484 in.)
W 23953-P21-000 1.26 mm (0.0496 in.)
X 23954-P21-000 1.29 mm (0.0508 in.)
Y 23955-P21-000 1.32 mm (0.0520 in.)
Z 23956-P21-000 1.35 mm (0.0531 in.)
AA 23957-P21-000 1.38 mm (0.0543 in.)
AB 23958-P21-000 1.41 mm (0.0555 in.)
AC 23959-P21-000 1.44 mm (0.0567 in.)
AD 23960-P21-000 1.47 mm (0.0579 in.)
AE 23961-P21-000 1.50 mm (0.0591 in.)
AF 23962-P21-000 1.53 mm (0.0602 in.)
AG 23963-P21-000 1.56 mm (0.0614 in.)
AH 23964-P21-000 1.59 mm (0.0626 in.)
AI 23965-P21-000 1.62 mm (0.0638 in.)
AJ 23966-P21-000 1.65 mm (0.0650 in.)
AK 23967-P21-000 1.68 mm (0.0661 in.)
AL 23968-P21-000 1.71 mm (0.0673 in.)
AM 23969-P21-000 1.74 mm (0.0685 in.)
AN 23970-P21-000 1.77 mm (0.0697 in.)
AO 23971-P21-000 1.80 mm (0.0709 in.)