Manual Transmission

Countershaft Reassembly (cont'd)

 13-38  

Special Tools Required

  • Driver, 40 mm I.D., 07746-0030100
  • Attachment, 30 mm I.D., 07746-0030300

NOTE:

  • Refer to the Exploded View as needed during this procedure.

  1. Clean all parts in solvent, dry them and apply lubricant to all contact surfaces.
  1. Install the distance collar and needle bearing onto the countershaft.
  1. Install the triple cone synchro assembly (A) by aligning the synchro cone fingers (B) with the grooves in 1st gear (C), then install the synchro spring (D).

  1. Install the 1st/2nd synchro hub (A) by aligning the synchro cone fingers (B) with the grooves in 1st/2nd synchro hub (C).

  1. Install the reverse gear.

  1. Install the synchro spring (A).

  1. Install the triple cone synchro assembly (B) by aligning the synchro cone fingers (C) with the grooves in 1st/2nd synchro hub (D).
  1. Install the distance collar (A) and friction damper (B) by aligning the friction damper fingers (C) with the grooves in 1st/2nd synchro hub (D).