Starting System

Starter Circuit Troubleshooting (cont'd)

4-5  

  1. Check the following items in the order listed until you find the open circuit.
  • Check the BLK/WHT wire and connectors between the under-dash fuse/relay box and the ignition switch and between the under-dash fuse/relay box and the starter.
  • Check the ignition switch, refer to the '01 Civic Shop Manual on this CD (see page 22-83).
  • Check the transmission range switch and connector (A/T).
  • Check the starter cat-relay (A/T).
  1. Check engine speed during cranking.

Is engine speed above 100 rpm (min-1)?

YES - Go to step 8.

NO - Remove and disassemble the starter and check for the following until you find the cause.

  • Excessively worn starter brushes
  • Open circuit in commutator brushes
  • Dirty or damaged helical splines or drive gear
  • Faulty drive gear clutch
  1. Check the cranking voltage and current draw.

Is cranking voltage no less than 9.0 V and current draw no more than 150 A for D14Z6, D16V1 (KE model), D16V3 engines, 8.0V and 200 A for D16V1 (KG, KR, KS models) engine with A/T, or 8.0 V and 300 A for D16V1 (KG, KR, KS models) engine with M/T?

YES - Remove the starter and inspect its drive gear and the flywheel or torque converter ring gear for damage. Replace any damaged parts.

NO - Remove and disassemble the starter and check for the following until you find the cause.

  • Open circuit in starter armature commutator segments
  • Starter armature dragging
  • Shorted armature winding
  • Excessive drag in engine