Starting System

Starter Overhaul (cont'd)

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  1. Install the starter end cover (A) to retain the brush holder (B).

Starter Reassembly (D16V1 (KG, KR, KS models) engine with M/T)

  1. Install the armature in the housing and install the brush holder.
  2. Pry back each brush spring with a screwdriver. Install the brush (A) and insulator (B) in the holder, then release the spring against the insulator.

NOTE: To seat new brushes, slip a strip of #500 or #600 sandpaper, with the grit side up, between the commutator and each brush and smoothly rotate will be sanded to the same contour as the commutator.

  1. Install the end cover.